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Welding fume testing

Managing the health risks of welding fumes 

Welding fumes are a hazardous mix of airborne particles and gases generated during welding and thermal cutting. These fumes can contain toxic metals such as manganese, chromium, nickel and lead, as well as ultrafine particulates that can penetrate deep into the lungs. Inhalation of welding fumes can lead to serious health complications, including:

  • Lung diseases such as emphysema and asthma
  • Neurological disorders including Parkinson’s disease
  • Kidney damage and lead poisoning Metal fume fever and chronic respiratory irritation
  • Various cancers linked to long-term exposure.

Regulatory authorities classify welding fumes as carcinogenic, with no known safe level of exposure. This reinforces the need for proactive monitoring and control.

Welding fume testing

Welding fume exposure assessments

Our experienced hygienists conduct personal sampling to determine the levels of welding fumes in the workplace air. These results are then compared against the relevant Workplace Exposure Standards set by regulatory authorities.

Based on the findings, we deliver clear, practical recommendations to help you:

  • Identify high-risk tasks and areas
  • Improve ventilation and engineering controls
  • Select appropriate respiratory protection
  • Ensure compliance with WHS/OHS legislation.

Whether you're welding mild steel, stainless steel, or galvanised materials, our testing helps you protect worker health, meet regulatory obligations and maintain a safe working environment.

 
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